Service InformationSpeed Concept 2011The Trek Speed Concept bike is the fastest frameset we have ever made. To accomplish this, we have used shaped tu
8 TREK SERVICE INFORMATION 24 May 2010Aerobar AssemblyThis section explains how to assemble the aerobar: the extensions, armrests, shift levers,
9 TREK SERVICE INFORMATION 24 May 2010Insert the extension tube clamp pinch bolts (F) and tighten. 5. Slide an arm rest bracket (E) onto the exte
10 TREK SERVICE INFORMATION 24 May 2010Aerobar InstallationAfter the housing is in the frame and you have assembled the aerobar, you can complete
11 TREK SERVICE INFORMATION 24 May 2010Derailleur Cables At this point in the assembly, the cables should be in the housing that runs through the
12 TREK SERVICE INFORMATION 24 May 2010Front BrakeThe front brake on the Speed Concept bike (Figure 1) is hidden from the wind and from your eyes.
13 TREK SERVICE INFORMATION 24 May 2010Front Brake (cont.)Measure the housing at the lever, then cut to length (Figure 5).3. Slide the cable throu
14 TREK SERVICE INFORMATION 24 May 2010Rear BrakeThe rear brake (Figure 1) on the Speed Concept bike use a wedge/roller actuation (Figure 2), so
15 TREK SERVICE INFORMATION 24 May 2010Rear brake (cont.)Remove the wedge from the rollers, move the wedge up the cable about 1 mm, and 5. tighten
16 TREK SERVICE INFORMATION 24 May 2010DuoTrap Computer SensorThe 2011 Speed Concept frame includes a special pocket on the left chainstay for ins
17 TREK SERVICE INFORMATION 24 May 2010Draft Storage BoxThe 2011 Speed Concept frame can be equipped with an optional storage box (Figure 1) which
ii TREK SERVICE INFORMATION 24 May 2010Table of ContentsWorking with Carbon Fiber Parts ...
18 TREK SERVICE INFORMATION 24 May 2010CranksetThe Speed Concept uses the same bearing system as a Madone; there are no parts that thread into the
19 TREK SERVICE INFORMATION 24 May 2010Pressing bearingsThe bearing t is tighter in the Speed Concept than in early Madone models. If the beari
20 TREK SERVICE INFORMATION 24 May 2010SRAM GXPThese instructions explain how to install a SRAM/TruVativ/Bontrager GXP crankset (Figure 1) in a ne
21 TREK SERVICE INFORMATION 24 May 2010To install the bearingsApply a liberal coat of grease to the contact surfaces of one bearing and the drive
22 TREK SERVICE INFORMATION 24 May 2010To install the non-drive side crankarmApply a light coat of grease to the inside of the metal bearing seal.
23 TREK SERVICE INFORMATION 24 May 2010Shimano HollowTechThese instructions explain how to install a Shimano HollowTech (Figure 1) in a new Speed
24 TREK SERVICE INFORMATION 24 May 2010To install the bearingsApply a liberal coat of grease to the contact surfaces of one bearing and the drive
25 TREK SERVICE INFORMATION 24 May 2010To install the drive-side crankarmWhen handling the seals, avoid bending them. A bent seal will rub on the
26 TREK SERVICE INFORMATION 24 May 2010To install the non-drive side crankarmApply a light coat of grease to the inside of the other bearing seal.
27 TREK SERVICE INFORMATION 24 May 2010Campagnolo UltraTorqueThe Speed Concept uses a special bearing system that has no parts that thread into th
1 TREK SERVICE INFORMATION 24 May 2010Working with Carbon Fiber PartsCarbon ber parts are different from metal parts, so they require different
28 TREK SERVICE INFORMATION 24 May 2010To install the seal seatsClean all surfaces to be bonded (bottom bracket shell, seal seats) with alcohol wi
29 TREK SERVICE INFORMATION 24 May 2010Figure 9. Tightening the axle boltFigure 8. Inserting the non-drive side axledrive side seal seat (Figure 6
30 TREK SERVICE INFORMATION 24 May 2010FSA MegaExo ALThese instructions and parts are for the aluminum FSA cranks only. The current “B” kit will n
31 TREK SERVICE INFORMATION 24 May 2010To install the bearingsApply a liberal coat of grease to the contact surfaces of one bearing and the drive
32 TREK SERVICE INFORMATION 24 May 2010To install the non-drive side crankarmAlign the non-drive crank arm with the groove on the axle and slide t
33 TREK SERVICE INFORMATION 24 May 2010Crankset TroubleshootingThis section describes problems that occasionally occur, and possible solutions. If
34 TREK SERVICE INFORMATION 24 May 2010Crank is rubbing or there is excessive dragIf you notice that the crank arms rotate poorly, there are sever
2 TREK SERVICE INFORMATION 24 May 2010Custom Components of the Speed ConceptThe Speed Concept design incorporates a number of special parts with
3 TREK SERVICE INFORMATION 24 May 2010Preparing and tightening fastenersFor each threaded fastener, apply a light coat of grease to the threads a
4 TREK SERVICE INFORMATION 24 May 2010Seatpost The Speed Concept seatpost has an aerodynamic shape (Figure 1), so cannot be turned or reversed in
5 TREK SERVICE INFORMATION 24 May 2010Using a Repair StandUse special care when putting the new Speed Concept frame in a workstand. The only acce
6 TREK SERVICE INFORMATION 24 May 2010Headset Bearings and ForkThis section explains how to install the integrated fork on the Speed Concept bike
7 TREK SERVICE INFORMATION 24 May 2010Cable HousingsIf the housings are already in place, go to the next section. If you are assembling a new bik
Comments to this Manuals